Showing 9 results for Finite Element Analysis
F. Tootoonchian, K. Abbaszadeh, M. Ardebili,
Volume 8, Issue 3 (9-2012)
Abstract
Resolvers are widely used in electric driven systems especially in high precision servomechanisms. Both encapsulated and pancake resolvers suffer from a major drawback: static eccentricity (SE). This drawback causes a significant increase in resolver output position error (RPE) which could not be corrected electronically. To reduce RPE, this paper proposes a novel structure with axial flux. Proposed topology, design guidelines, optimization procedure and several key features to improve the sensitivity of axial flux resolver (AFR) against SE are studied. Furthermore, to minimize RPE an optimized design is attained. The machines are investigated in detail by using d-q model and 3D time stepping finite-element analysis. The results of theses two methods are compared and both prototype machines (proposed and optimized) are built. In order to evaluate proposed topologies, an experimental test setup is devised. Finally, the experimental results of the prototype machines verified the analysis results.
F. Tootoonchian, F. Zare,
Volume 14, Issue 3 (9-2018)
Abstract
Disk Type Variable Reluctance (DTVR) resolvers have distinguished performance under run out fault comparing to conventional sinusoidal rotor resolvers. However, their accuracy under inclined rotor fault along with different types of eccentricities includes static and dynamic eccentricities are questioned. Furthermore, due to thin copper wires that are used for signal and excitation coils of resolver there is high risk of short circuit fault in the coils. So, in this study the performance of the sinusoidal rotor DTVR resolver under the mentioned faults are studied. The quality of output voltages along with position error of the sensor is discussed. 3-D time stepping finite element method is used to show the effect of different faults. Finally, the prototype of the studied resolver is constructed and tested. The employed test bed is built in such a way that is able to apply controllable level of different mechanical faults. Good agreement is obtained between the finite element and the experimental results, validating the success of the presented analysis.
A. N. Patel, B. N. Suthar,
Volume 16, Issue 1 (3-2020)
Abstract
Cogging torque is the major limitation of axial flux permanent magnet motors. The reduction of cogging torque during the design process is highly desirable to enhance the overall performance of axial flux permanent magnet motors. This paper presents a double-layer magnet design technique for cogging torque reduction of axial flux permanent magnet motor. Initially, 250 W, 150 rpm axial flux brushless dc (BLDC) motor is designed for electric vehicle application. Initially designed reference axial flux BLDC motor is designed considering 48 stator slots and 16 rotor poles of NdFeb type single layer permanent magnet. Three-dimensional finite element modeling and analysis have been performed to obtain cogging torque profile of reference motor. Additional layer of the permanent magnet is created keeping usage of permanent magnet same with an objective of cogging torque reduction. Three-dimensional finite element modeling and analysis have been performed to obtain cogging torque profile of improved axial flux BLDC motor with double layer permanent magnet design. It is analyzed that double-layer magnet design is an effective technique to reduce the cogging torque of axial flux BLDC motor.
F. Tootoonchian, M. Amiri,
Volume 19, Issue 1 (3-2023)
Abstract
Multi-Speed resolvers are desirable position sensors for high performance closed-loop control of inverter driven machines due to their high accuracy. However, developing a winding with high number of poles with limited number of slots is a main challenge in achieving multi-speed function. Therefore, in this paper different winding configuration are proposed to achieve 5-X performance of a disk type wound-rotor resolver. Then, the best winding is chosen for experimental verification. In addition to the accuracy of the sensor, the optimal winding selection index is defined considering copper usage, number of winding layers (overlapping or non-overlapping configurations), the number of turns for each coil of the winding (variable or constant turn configurations), and the amplitude of the fundamental harmonic. An objective function is defined involving all the mentioned indices with different weights determined based on the importance of each index. Finally, a prototype of the sensor with the best winding is built and tested. The experimental measurements verify the results of the simulations that are obtained using 3-D time setting finite element analysis.
M. K. Rashid, A. M. Mohammed,
Volume 19, Issue 2 (6-2023)
Abstract
Nowadays, magnetic gears (MGs) have become an alternative choice for mechanical gears because of their low maintenance, improved durability, indirect contact between inner and outer rotors, no lubrication, and high efficiency. Generally, although these advantages, MGs suffer from inherent issues, mainly the cogging torque. Therefore, cogging torque mitigation has become an active research area. This paper proposed a new cogging torque mitigation approach based on the radial slit of the ferromagnetic pole pieces of MGs. In this method, different numbers and positions of slits are applied. The best results are gained through an even number of slits which shows promising results of cogging torque mitigation on the inner rotor with a small mitigation in the mean torque on both rotors. This work is done by using Simcenter and MATLAB software packages. The inner rotor’s cogging torque has mitigated to 81.9 %, while the outer rotor’s cogging torque is increased only by 2.75 %.
Ali Zarghani, Pedram Dehgoshaei, Hossein Torkaman, Aghil Ghaheri,
Volume 20, Issue 1 (3-2024)
Abstract
Losses in electric machines produce heat and cause an efficiency drop. As a consequence of heat production, temperature rise will occur which imposes severe problems. Due to the dependence of electrical and mechanical performance on temperature, conducting thermal analysis for a special electric machine that has a compact configuration with poor heat dissipation capability is crucial. This paper aims to carry out the thermal analysis of an axial-field flux-switching permanent magnet (AFFSPM) machine for electric vehicle application. To fulfill this purpose, three-dimensional (3D) finite element analysis is performed to accurately derive electromagnetic losses in active components. Meanwhile, copper losses are calculated by analytic correlation in maximum allowable temperature. To improve thermal performance, cooling blades are inserted on the frame of AFFSPM, and 3D computational fluid dynamics (CFD) is developed to investigate thermal analysis. The effect of different housing materials, the external heat transfer coefficient, and various operating points on the components' temperature has been reported. Finally, 3-D FEA is used to conduct heat flow path and heat generation density.
Ilhem Boutana, Mohamed Rachid Mekideche,
Volume 22, Issue 1 (3-2026)
Abstract
Electromagnetic Tube Expansion (EMTE) is a high-velocity forming process that utilizes transient magnetic fields to plastically deform tubular workpieces without physical contact. The process requires the generation of large currents via a capacitor bank, producing intense magnetic pressures to achieve deformation. While EMTE offers significant advantages in precision and efficiency, a comprehensive understanding of the interplay between key working conditions and deformation mechanisms remains crucial for optimizing its performance. This paper presents a numerical investigation into the effects of critical working conditions on the electromagnetic tube expansion process. Using a coupled finite element model, the transient magnetic field and resultant tube deformation are analyzed under varying conditions. The results provide insights into the relationship between process parameters and deformation outcomes, highlighting the potential for optimizing EMTE systems for enhanced efficiency and uniformity. This study contributes to advancing the theoretical and practical understanding of EMTE, by offering guidance for the design of more effective forming strategies and equipment.
Mohammad Ali Razavi, Farid Tootoonchian, Zahra Nasiri Gheidari,
Volume 22, Issue 1 (3-2026)
Abstract
Synchros are electromagnetic sensors utilized to determine the angular position of a rotating shaft. This paper examines the impact of leakage flux from the Rotary Transformer (RT) on the induced voltages and the position detection accuracy of the Wound-Rotor (WR) synchro. Various methods are proposed to mitigate the negative effects of leakage flux from the RT. The leakage flux paths, which couple with the signal winding, are identified. Based on this analysis, the optimal distance between the sensor and the RT is calculated to minimize the adverse effects of leakage flux on the synchro's accuracy. Additionally, the RT structure is modified to reduce the leakage flux. Another effective approach involves the use of Electromagnetic Interference (EMI) shielding. In this context, a shield frame is designed for the RT, and the impact of different shield materials on reducing leakage flux is investigated. The results show that a copper-based shield significantly reduces the adverse effects of leakage flux and improves the sensor’s accuracy. To evaluate the effectiveness of the proposed methods, they are assessed through 3-D Time-Stepping Finite Element Analysis (3-D TSFEA) and experimental measurements on a prototype sensor. The experimental results show close agreement with the 3-D TSFEA, confirming the accuracy of the findings.
Mohammad Negintaji, Aghil Ghaheri, Ebrahim Afjei,
Volume 22, Issue 1 (3-2026)
Abstract
In the rapidly advancing domain of wireless power transfer systems, particularly for electric vehicle charging, the design of the magnetic coupler plays a crucial role in determining both system efficiency and practical implementation. Variations in coupler system designs lead to differences in self-inductance, mutual inductance, and AC resistance, directly impacting the energy transfer efficiency and power delivery capability of the system. This paper proposes a novel coil design for wireless power transfer systems, incorporating Double-DZ (DDZ) and Quadrature (Q) coils to improve lateral and yaw misalignment tolerance. The proposed design integrates the advantageous features of three structures—SDDP, DDQP and TTP—to introduce a novel configuration, DDZ-DDQZ, which enhances system stability and performance. By increasing misalignment tolerance, this method substantially enhances the robustness and real-world feasibility of wireless power transfer for electric vehicle charging.
